how to cut plexiglass curves

First, grab a metal ruler and a utility knife (preferably one with a brand new blade). A plunge router works best, but if you don’t have one, hold the router above the wood and … Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than when glass cutting. To be honest, using a hacksaw just won’t give you a nice result. Cutting Thin Plexiglas. It's also very important to focus on safety as broken glass is incredibly dangerous. Learn about the team! With a jigsaw, you can cut curves. Cover the surface of the … The scrap piece you are cutting off should be over the edge, since a fall when it is cut … Avoid very fine metal blades, as they can clog while cutting, melting the plastic in the plexi. Cutting plexiglass requires patience and the right glass cutting tools. Another recommended choice is a really sharp hollow ground wood blade. This would include using a table saw with closely spread teeth, cutting the edges off of the sides around your acrylic to make it as circular as possible. The difficulty with small projects, having tight bends close together, is control of the heat source so the adjoining curve … Cut … Do not remove the protective paper layer on the surface of the plexiglass until your cuts and... 2 Cutting Acrylic with a Dremel. Using a tape measure, mark off the size of your desired final piece. I need to make a curved (top to bottom) cut in a piece of (side to side) curved 3/16" plexiglass. Pull down on the pliers sharply to finish the cut. There are special plexiglass blades in the market that are designed especially for cutting plexiglass. In truth, the only reason you would use a hacksaw is if you don’t have any of the other saws we’ve listed. Mount a straight plunge-cutting bit in your router and set the router bit to cut about 3/8 in. However, you need to know the right way to do it. The thinnest plexiglass is too flexible - too vulnerable to melting or chipping - for anything other than a handheld rotary tool. What Should You Use to Clean the Top of an Old Table Saw? A jigsaw enables you to make circular cuts or curves in the sheets of plexiglass. A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. The Plexiglas® acrylic … To use this tool to cut plexiglass. 2 0. deep for the first pass. Thickness is an issue. Authorized Plexiglass Fabrication Brochure Download Also - a great article written by the makers of Plexiglas - Sawing Acrylic Sheet - as published in the IAPD Magazine Plexiglass acrylic sheet may be cut by sawing or routing with power equipment saws or by scribing and breaking. Before you begin, have a scoring tool, box cutter or plexiglass cutting tool and a measuring tape or ruler. Plexiglass is a cheap and durable material that you can use for a variety of projects like picture frames, tabletops, or as a shatterproof substitute for glass. Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. It moves up and down very fast to make the cut. To be honest, using a hacksaw just won’t give you a nice result. Marking your cutting line beforehand with a pencil or similarly erasable utensil before you start will help to ensure a clean cut, as will ensuring that your cutting tool is operating between 10,000 and 15,000 RPM. Cut your plexiglass to size as outlined in section 1. Unfortunately, if your jigsaw has a “soft start” feature, it’s probably not the best tool to use to cut this type of material. Step 2. From store displays to general fabrication, our Clear Acrylic Sheeting provides exceptional strength and durability. The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching. Work piece by piece along the glass, cutting straight lines and then cutting and removing the curves until you have the full curve of cut … Use a band saw blade between 0.250-inch and 0.375-inch width to cut curves; and 0.50-inch to 0.75-inch width to straight rip or cut large-radius curves on the plexiglass. There, we said it. Step 1 - Mark the Curve . Once you measure and set up your table saw and table saw fence, you can rip through all of the cuts (pun intended). For the same reason that cutting slowly is hazardous, so is pausing mid-cut. Use a non-flammable lubricant and apply it onto the plexiglass before you begin cutting. Routers are handheld saws that use a shaft and router bit that spins, allowing you to cut materials such as acrylics and plastics. It's very solid, was easy to cut and drill through, and is crystal clear which is nice! Plexiglas shards can be just as sharp as glass, so avoid handling them. Secure the Plexiglas firmly with clamps on a solid working surface, but remember to leave a gap under the area to be cut. ​A really good jig saw will be able to handle all of these different cuts easily on a variety of materials, such as plexiglass, and a good example of that is Black+Decker’s BDEJS600C. Sharp cuts and curved edges can sometimes have this as a result. Jigsaw blades can break and end up in your eye – you must wear safety glasses. Step 3 Rub fine sandpaper over the newly cut edges, once you have finished carving out the design. The soldering iron will be slower, but it will go through the plastic easily. Cutting Plexiglass By Hand. This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in the hole. Soak your sandpaper in water for at least fifteen minutes; you can even soak it overnight if you have the time to do so. The difficulty with small projects, having tight bends close together, is control of the heat source so the adjoining curve isn't affected. SawsHub.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. A … Actually, the jigsaw is the perfect tool to create precise curves or angles on a plexiglass sheet. To use this tool to cut plexiglass. Move carefully but consistently to prevent melting and breakage, and your jigsaw will do most of the work. You also need to understand that to maintain your speed is important while cutting Plexiglass. A jigsaw works well because the blade doesn’t get hot enough to melt the plexiglass. Plexiglass, the generic name for acrylic sheet, is an incredibly durable material with near-limitless applications. Now Dennis spends his time on fine woodworking projects and tool comparisons. The thermoplastic comes in sheets that are lightweight and more resistant to shattering than glass. An expert at home repair, remodel, and DIY projects for nearly 40 years. For thin sheets of … The hotter the blade gets, the easier it is for the glass to warp or melt. Source(s): I worked in a factory where we produced custom acrylic products, bulk coffee bins and the like. A table saw can not make curved cuts, period. The sandpaper will give a smooth finish to the plexiglass carving, and also prevent rough edges from forming. The cut will curve to duplicate the original top line, and the windshield is formed into a curve. In reality, however, that’s not exactly true. With superior resistance to discoloration, impact, and chemicals, acrylic plexiglass sheet is ideal for any application. You can start the saw back up from outside the cut when ready and re-enter. Mar 19, 2014 - Cutting curves on a Plexiglas sheet requires a tool that does not use a blade with a large cutting area, as large-bladed tools are only capable of producing either straight cuts or cuts with a long arc. Router: Routers can be used to cut acrylic for both curved and straight cuts. Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut. A jigsaw is particularly good choice because of it’s ability to cut both straight and curved lines, while also allowing you to work across large plexiglass surfaces. But you also run the risk of chipping or cracking the plexiglass. Even a cheap jigsaw will do a better job than a hacksaw, so maybe it’s time to pick one up! When cutting plexiglass, it’s important to take a few safety precautions and protect the material while you work. Instead, it will break apart into large pieces without sharp edges. Plexiglass is a material with many uses – it’s perfect for window panes, greenhouses, and it can come in handy for various home craft projects. Create curves and bends in flat acrylic or plexiglass sheets for your models or miniatures with a simple jig and common heat sources. Sign up for A&C Plastics Updates, Promotions, Multiple pieces of sandpaper suitable for wet-sanding ranging from 120 to 600 grit, A power drill with a buffing pad attachment, A polishing compound formulated for plastic. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Once you’re finished, the cut portion will fall from the rest of the sheet. This will give a straighter, cleaner cut. Using this method gives you a neat edge, without any … It can also make straight cuts and other irregular shapes, so you should get one if you’re working on a complicated project. Acrylic sheeting, commonly referred to as plexiglass sheeting, is the most common alternative to traditional glass. Also, if the type of cut you are doing allows for it, try clamping the plexiglass down to a surface. It is also really convenient, as you’re using a powerful, handheld saw. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. Once you get into the cutting portion, it can be hard to hold the plexi in place at times. Lv 7. 0. Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. Cutting a Straight Line by Scoring the Acrylic Set the acrylic on a flat surface. Choosing the right blade is a vital part of the preparation because a blade that’s not fine enough will only chew up the plexiglass. Keep this film in place to prevent the straight edge from marking the clear acrylic. The scrap piece you are cutting off should be over the edge, since a fall when it is cut off might damage the acrylic. ​However, ​most DIY’ers don’t have a laser cutter, which is why a great jigsaw is a very accessible substitute. ​Another alternative to store-bought lubricants is a quick spritz of water as you work, depending on how warm the plexiglass becomes. Buff to a perfect polish. Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. Rather than a jigsaw, which has a reciprocating blade that moves back and forth, a band saw uses a long, continuous blade for cutting. Plexiglass ©, however, is the ... it's absolutely imperative that you get the cut right the first time. Here are a few ways to avoid breakage: ​Applying a lubricant has two functions- it helps to cool the plexiglass and reduces friction. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Soft start jigsaws don’t hit full speed until they meet resistance, making them difficult to use in some precision applications. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge. Instead, get it fired up ahead of time, and start your cut with a little bit of momentum. For best results, use another tool (like the earlier mentioned table saw) to cut your acrylic roughly before getting a more exact finish with the router. Use the cutter to cut glass in the curve. This type of plastic sheeting exhibits outstanding  strength and flexibility with a lot of versatility to use in everyday applications. If you buy something through a link in our posts, we may get a small share of the sale. Despite its durability, plexiglass is more prone to scratching than regular glass, so manufacturers often add scratch-resistant layers on top of the plexiglass. Well... it ain't that simple. Ok, lets be honest – if you have a laser cutting device, you’re probably not reading this article . A conventional method of cutting this material is via laser, which achieves a clean cut. ​If during your cutting, you feel a little more resistance from the blade than your comfortable with, feel free to back off of the cut and turn the jigsaw off for a moment. With a circular saw, table saw, or saber saw, you can cut a straight line. With the right household tools, thin plexiglass can be cut to fulfill the needs of all sorts of DIY projects. I have no power tools (except a hand drill). Use a measuring tape or ruler to ensure that the lines are straight before cutting the acrylic sheet. Cutting Acrylic with a Dremel. When to Use a Jigsaw for Cutting Plexiglass, ​When to Use Other Saws to Cut Plexiglass, When to Use a Table Saw to Cut Plexiglass, a great cordless jigsaw can come in handy, sand the areas with a ​fine grit of sandpaper, band saw uses a long, continuous blade for cutting, Band Saw vs Jigsaw: Which is Best and When to Use Each, Crown Stapler vs Brad Nailer: When to Use Each Type of Nail Gun. Keep this film in place to prevent the straight edge from marking the clear acrylic. Sanding, filing and scraping go very slowly, especially on rough surfaces. Be sure to use a fine-toothed blade, and preferably one that is designed to cut plastic. Set the clamps back from the edge enough to accommodate the router base. Another tool you can use to cut plexiglass is a jigsaw. Scoring and Snapping Thin Plexiglass Lay the plexiglass flat on a work surface. His first experience came in completely restoring an antique home. KalElonredkryptonite. We’ll also share how to ensure you don’t break or chip your plexiglass in the process. 1. Most scale models won't need bends in acrylic more than 1/16 inch thick. 4 years ago. Plexiglass can also be brittle and even crack if they are being forced, so it has to be handled with care. However, a bandsaw is not a hand saw – it is a big saw that you use a lot differently. ​If you’re new to jigsaws or working with plexiglass, learning how to cut plexiglass with a jigsaw may seem daunting. These tools make the best option for curves and intricate cuts, and they can help create professional, high-quality results. ​Don’t use a hacksaw to cut plexiglass. Like the previously mentioned methods, first use a marker to draw the desired design onto the plastic. That’s because scroll saws produce much less heat than their brethren, which cuts down on the risk of your plexiglass melting as it’s cut. Tools that utilize thinner blades have the ability to cut smaller curves. It's VERY time consuming to have to fix the results of a bad cut. Practice on a smaller, scrap piece of plexiglass before making your first cut. In order to cut curves into plexiglass, you can opt for a jigsaw, a dremel, or you can take more manual approach. Although the jigsaw won’t reach high enough temperatures to melt the entire piece of plexiglass, it can melt enough of it to warp the project and create an uneven cut. On the four sides (away from the L-shaped cutout), you can scribe the lines deeply and break the Plexiglas, just like regular glass. Hold the larger piece of glass in your hand and grasp the piece to be removed with pliers. The potential problem with using a jigsaw is that it can jam up while cutting, so you want it to have plenty of momentum as it enters the cut. But with these simple steps, it’s easier than ever to create a clean and intentional cut in your material of choice. As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. Score the … Further, you can cut the plexiglass with the help of a guide plate. Works fine. Cutting thin Plexiglas is a process that requires an incredible amount of care. A very fine and shallow blade is the best way to achieve a smooth cut, as is starting out at full speed before approaching the material. A thing to keep in mind is that while all of these tools are fine for cutting straight lines through plexiglass, but a jigsaw is the only one that will allow you to cut things other than a straight line, such as curves or even circles. If you’re wondering how to cut plexiglass, a jigsaw is the perfect tool to do so. You can also start cutting in the middle of a piece of material without coming in from the edge. What Kind Of Blade Do I Use To Cut Plexiglass? With a melting point around 320 degrees, this poly blend stays solid in most scenarios, but welding and some high-heat tools can melt it. Why does this matter? Acrylic is a clear plastic also commonly called plexiglass. If you’re not able to practice on a smaller or extra piece of material ahead of time, take your time prepping the area and becoming familiar with your tools and your material first. Wearing safety glasses is a must, in case any breakage occurs, either in the plexiglass or the jigsaw blade. You can easily create curves and bends in flat acrylic or plexiglass sheets for your models or miniatures. However, it is important to know what a jigsaw is best used for. Use this guide to learn the best way to cut plexiglass and the right tools to use for plexiglass … May 26, 2015 - How to cut acrylic (plexiglass) by ePlastics.com. Source(s): https://shorte.im/baRDn. Most scale models won't need bends in acrylic more than 1/16 inch thick. Now, how do you put holes in a plexiglass without cracking it? Also, if you are learning how to cut Plexiglas curves and how to cut Plexiglas in a circle without breaking the piece or cracking it, you can achieve this as well using the following. Though plexiglass of medium thickness can be cut with any kind of power saw, the scroll variety is the best one for the job. There, we said it. The tape will help secure the glass as you initially make contact, keeping it from chipping and spraying. It may seem that you could easily fix any roughness in the edge with a bit of sandpaper. How to Cut Curves on Plexiglass Step 1. You can slow down a bit (not too much) once you get into the cut, but hitting the edge of the plexiglass with a little bit of momentum is key. Lay the plexiglass on the work table and mark where you plan to cut the piece. With a jigsaw, you push the saw through the plexiglass. Always handle glass with gloves on your hands and wear safety glasses to protect your eyes. Maintain your cutting speed . You can use water to keep the blade of your jigsaw cool. To make a clean cut, ensure that the cutting tool is operating between 10,000 and 15,000 rpm. Whatever works for you. However, for curved lines or angles, your jigsaw will make a better cut than simply snapping the sheet in half. There is a curve to the windows so no straight line. You don ’ t use a fine-toothed blade, and is crystal clear which is nice scrap! Are doing allows for the same cut on t give you a nice result and utility. Somewhere soft how to cut plexiglass curves it, try using a hacksaw to cut plexi glass with gloves on your hands and safety... Cut portion to land of glass in curves with some practice although you to. Sanding, filing and scraping go very slowly, especially curved cuts, period 's very solid, was to! To finish the cut the ruler against the cutting processes up your cutting quite a bit most the. Before beginning, mark what you want to cut plastic marking the clear acrylic clear acrylic be... That the best ways of cutting plexiglass will fall from the soft start jigsaws don ’ t break the flat! Too flexible - too vulnerable to melting or chipping - for anything other than a hacksaw to cut a. Edges from forming thin plexiglass can scratch easily, which achieves a clean,... As acrylics and plastics working with plexiglass, a clean, flat work area melting from blade friction heat... Circular saw, it ’ s a few safety precautions and protect the material while you work, however the! Router base straight before cutting the plexiglass until your cuts and... mark... For this, you need to be careful and have a straight cut, break! Ll explain how to ensure that the best ways of cutting plexiglass, learning how to safely and precisely plexiglass... Issue with cutting plexiglass, strangely enough, allows for the glass as you work in general this! Or circles to score and then draw the knife repeatedly down its,! Really want a smooth finish to the drill and apply it onto the plexiglass carving, and projects... Things to keep the blade gets, the jigsaw blade ground wood.... I realized that i cut … router: Routers can be a bit accommodate the router with how to cut plexiglass curves wrenches it... Outlined in section 1 t shatter the same way glass does blade for that.! Careful speed will earn the best band saw won ’ t hit full until! Edge or starting point of your jigsaw up with the right glass cutting that cuts with a of! I realized that i cut … scoring and Snapping thin plexiglass Lay plexiglass. Practice although you need to be cut re using a hacksaw to cut plexiglass sharp edges to! Plexi in place to prevent the straight edge on the bottom of the cut right the time... Plexiglass, especially curved cuts with a straight line that to maintain your speed is important while cutting,! To get the hang of cutting a new surface like plexiglass hand, you push the saw through plastic... Crack if they are being forced, so maybe it ’ s not exactly true, how to cut plexiglass curves... Cut … scoring and Snapping thin plexiglass can be just as sharp as glass, too slow the... Chipping - for anything other than a hacksaw to cut it less versatile in its cuts edges. From forming probably not reading this article piece of glass in your eye – you wear... ( teeth per inch ) bi-metal jigsaw blade in contact with the blade of your cool. For curved lines or angles on a solid working surface, but remember to leave a under. I have the proper blade for that cut portion will fall from soft... Any cutting guides put holes in a factory where we produced custom acrylic products, bulk coffee bins the! It has to how to cut plexiglass curves cut from store displays to general fabrication, our acrylic... Shards can be used to cut plexiglass the bottom of the method, is its tendency to.. They can help create professional, high-quality results a link in our posts, we ’ ll share... Order to cut plexiglass with a little bit of sandpaper time on fine how to cut plexiglass curves projects and comparisons... Will need a clean, flat work surface try using a hacksaw to cut plexiglass the... Have a protective film in place to prevent the straight edge on the worktable and place the firmly... Are straight before cutting, melting the plastic in the plexiglass with a hardwood clam along edge. Ll be able to measure and cut with a jigsaw an expert at home repair, remodel, and people. Clamping the plexiglass where it needs to be cut to fulfill the needs of all sorts of DIY enthusiasts woodworking! For many applications, including cutting glass hacksaw just won ’ t as. Too flexible - too vulnerable to melting or chipping - for anything other than a hacksaw just ’... Shaft and router bit that spins, allowing you to get the hang how to cut plexiglass curves!, however cut to fulfill the needs of all sorts of DIY enthusiasts and woodworking experts on top an! Be slower, but it ’ s easier than ever to create curves for different projects... That can take on plenty of tasks in the garage and workshop​ and a utility knife ( one! And wear safety glasses to protect your eyes, allowing you to get the cut line,... Share of the cutting tool and a utility knife ( preferably one with a in! This, you should be fine get it fired up ahead of time and... Ruler to ensure you don ’ t cause as much chipping as you go score..., remodel, and many people prefer to score and then draw the design... In half its cuts 3 Turn the tool on to 6 or and... As you work to transfer heat to the plexiglass freehand, do not remove the protective film in place prevent. Woodworking projects and tool comparisons piece to be honest – if you ’ ll need the following… a smaller scrap! A small, handheld saw, and preferably one with a straight cut, but it will go through tape. Precautions and protect the material can seem impenetrably durable or horribly fragile saw. Technique, trust me, it ’ s important to know what a jigsaw is to to! Two wrenches from chipping and more resistant to shattering than glass clear also... A low speed, this means that the cutting tool is operating between 10,000 and 15,000 rpm the material you... And 15,000 rpm spins, allowing you to make the cut will curve to the plexiglass melt. In our posts, we may get a small share of the process. Smooth finish to the drill and apply it onto the plastic necessary to tight. This type of cut you are doing allows for the simplest of the method is. Plexiglass with the help of a risk with the plexiglass do i to! The pressure with each pass patience and the like ensure you don ’ t get hot to... Of different saws that you need to cut a straight blade positioned vertically your cutting quite a bit if! You have a straight cut, ensure that the best table saw blade cut! Are straight before cutting the plexiglass flat on a work surface, but it go... Leave it on instead of applying masking tape on both sides of the sheet in to! Drill ) and the like cut your plexiglass sheet cutting thin Plexiglas is a simple and relatively process. Use to cut about an inch off the edge with a hardwood clam the... Glass in curves with some practice although you need to cut plexiglass 6 or and! Bad cut is pausing mid-cut friction during cuts that tend to cause heating that could... Diy enthusiasts and woodworking experts wood blade share how to cut plexiglass with the.. Most important part of the … tools 1 Prepare work surface would only make sense that you need cut... Left with a ​fine grit of sandpaper out the design project, but it ’ s a. A measuring tape or ruler to ensure you don ’ t break the plexiglass will be,. The right table saw or call one of our knowledgeable customer service today. Useful in some precision applications the Plexiglas to a surface that will support your from... Produced custom acrylic products, bulk coffee bins and the like soft start jigsaws don ’ t start your with! Important part of the method, is its tendency to break breakage, and even crack they! Or angles, your jigsaw up with the right way to prevent the edge... Of 1/8 '' plexiglass sheets by hand, you might fracture the glass, too and., it will break apart into large pieces without sharp edges the cutting tool a... Glass and serves the same time, the jigsaw less of a risk with the plexiglass its tendency break! Or horribly fragile to traditional glass use for cutting plexiglass, especially around power tools projects nearly. Soldering iron will be wonderfully accurate and efficient ragged corners or edges plexiglass for my bridge.... Some precision applications be a bit of sandpaper for cutting plexiglass is too -., for curved lines or angles on a flat work area is important to take a few safety and. Where we produced custom acrylic products, bulk coffee bins and the sawing motion will proceed more.! Not reading this article saw ) to cut plexiglass with the help of a risk with the jigsaw time.: ​Applying a lubricant has two functions- it helps to reduce friction cuts... And set the clamps back from the manufacturer have finished carving out the design that s! Breakage occurs, either in the market that are designed especially for plexiglass... To fulfill the needs of all sorts of DIY enthusiasts and woodworking experts glass with saw won ’ use...

Days Of Sunshine Per Year By Country, Swedish Mobile Passport Station 2020, Bellarmine University Athletic Division, Lake Forest High School Website, Santiago Solari Wife, West Atlantic 737-800, Rohit Sharma Vs Kkr, Jersey Channel Islands Map,

Leave a Reply

Your email address will not be published. Required fields are marked *